How Does A Self Loading Mixer Truck Ensure The Quality of Finis

• Posted by Mavis Chai August 1, 2024 Filed in Technology #selfloadingconcretemixer  27 views
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  How does a self loading mixer truck ensure the quality of finished products?
  The self loading mixer truck adopts advanced weighing technology and automation control system in the process of weighing materials to ensure the quality of the mixed products. Here is a detailed introduction to LUTON GROUP products.

  

  1、 Composition of weighing system
  The weighing system of the self loading mixer truck mainly consists of weighing sensors, measuring controllers, hydraulic systems, electronic control systems, and other parts. These components work together to achieve precise weighing of concrete raw materials.

  2、 Weighing principle and method
  Sensor weighing:
  The self loading mixer truck monitors the weight of materials in real-time through sensors installed at critical locations, such as weighing sensors. These sensors can capture small changes during the material loading process, ensuring the accuracy of weighing.

  Automatic measurement:
  After the materials are loaded into the mixer truck, the measuring control instrument will automatically calculate the required amount of various raw materials (such as cement, sand, stones, etc.) based on the preset mix proportion and weight information feedback from sensors.
  The measuring control instrument precisely adjusts the amount of each raw material added by controlling the hydraulic or pneumatic system to achieve the preset mix ratio requirements.

  Weight and volume conversion:
  In some cases, self loading mixer trucks also use weight to volume conversion for weighing. This method converts weight into volume through the proportional relationship between bucket volume and weight, and records the volume, thereby achieving more accurate feeding measurement. This method is particularly suitable for situations where strict control of concrete mix proportions is required.

  3、 Weighing process control
  Real time monitoring:
  During the weighing process, the electronic control system will monitor the data of sensors and measuring controllers in real time to ensure the stability and accuracy of the weighing process. Once an abnormal situation is detected (such as excessive weighing error, sensor failure, etc.), the electronic control system will immediately issue an alarm and stop the weighing operation.

  Automatic calibration:
  To ensure the accuracy of the weighing system, the self loading mixer truck is also equipped with an automatic calibration function. Before or during each use, the system will automatically calibrate the sensors and measuring controllers based on preset standard values to ensure the accuracy of the weighing results.

  4、 Other measures to ensure the quality of mixed products
  In addition to a precise weighing system, the self loading mixer truck also ensures the quality of the mixed products through the following measures:
  Keep the mixing device clean:

  The mixing device is one of the core components of the self loading mixer truck and must be kept clean to avoid concrete residue and clumping. The mixing device should be cleaned promptly after each use to prevent concrete solidification from affecting the next use.

  Reasonably control the concrete mix ratio:
  The mix proportion of concrete is one of the key factors to ensure the quality of concrete. When using a self loading mixer truck, the mix proportion of concrete should be reasonably controlled according to design requirements and test data to ensure the strength, durability, and workability of the concrete.

  Uniformly mix concrete:
  The self loading mixer truck has strong mixing capacity to ensure that the concrete is thoroughly and evenly mixed. During use, mixing should be carried out according to the operating procedures to avoid uneven distribution of ingredients. At the same time, attention should be paid to mixing speed and time to avoid excessive mixing and concrete segregation.

  Pay attention to weather and environmental factors:
  Weather and environmental factors have a certain impact on the quality of concrete. The quality of concrete may be affected in high, low, and humid environments. Therefore, when using a self loading mixer truck, attention should be paid to weather and environmental factors to avoid transporting and pouring concrete in extreme environments.

  Regular inspection and maintenance of equipment:
  Self loading mixer truck is a mechanical equipment that requires regular inspection and maintenance to ensure its normal operation and service life. Regular inspections and maintenance should be carried out in accordance with the operating procedures provided by the factory during use to ensure that all functions of the equipment are functioning properly.
  In summary, the self loading mixer truck ensures the quality of the mixed products through a precise weighing system and scientific operating methods. These measures not only improve production efficiency but also ensure the quality stability of concrete, providing reliable guarantees for fields such as construction.